This is an end-to-end automated card packaging production line combining two core subsystems into one synchronized solution:
Multi-Head Card Distributor Array — A row of friction feeders (10, 20, or custom count) that simultaneously distribute different cards, stickers, manuals, or inserts onto a single shared conveyor. Each station feeds one product type, building the complete bundle in sequence.
JX-360 Horizontal Flow Wrapper — Receives the assembled bundle from the feeder array, wraps it in film, seals both ends, and cuts individual packs at high speed. The result is a finished, sealed pillow pack ready for retail or shipping.
The two subsystems operate under a unified PLC control system with real-time synchronization, so the flow wrapper speed always matches the feeder output — no manual pacing, no jams from mismatched timing.
Industry | Typical Product Being Packaged |
|---|---|
Trading Card / Gaming | Game card booster packs (TCG, sports cards, blind box collectibles) |
Telecom & Finance | SIM card kits, membership card packages, gift card sets |
Stationery & Publishing | Greeting card + envelope sets, calendars with instruction inserts |
Toys & Collectibles | Small toy + sticker sheet + manual bundles |
Healthcare & Personal Care | Face mask + instruction leaflet sets, toothbrush + card combos |
Industrial Hardware | Slide rails, hinges, and hardware packed with product cards |
Snacks & Food | Collectible cards inserted into food packaging (promotional campaigns) |
The flagship configuration. Twenty individual friction feeder stations are mounted in a row along a central conveyor rail. Each station independently separates and dispenses one product type — a card, sticker sheet, manual, or plastic card — onto the moving conveyor below. By the time the bundle reaches the end of the feeder array, all 20 components have been stacked in the correct order and count.
Key system parameters:
Capacity: 100–220 bags/min (depending on product dimensions and film type)
Visual Inspection System: AI-powered camera checks each station for missing or double-fed cards
Smart Card Dispatch System: Computerized sequencing ensures the right product feeds at the right moment
Thickness Detection: Sensors identify double-feeds and trigger automatic rejection before the flow wrapper
A more compact configuration designed for operations with fewer insert types or tighter floor space. Ten friction feeder stations plus a high-speed horizontal flow wrapper. Capacity: 100–220 bags/min with PLC synchronized control and computerized dispatch.
The JX-360 is the sealing and wrapping engine at the downstream end of the line. It handles film unwinding, bag forming, fin sealing, end sealing, cutting, and discharge in one continuous pass.
Component | Function |
|---|---|
Film Roll Support | Holds the packaging film roll; accommodates OPP, BOPP, PE, and composite films |
Feeding Conveyor | Receives the assembled card bundle from the feeder array and positions it for wrapping |
Bag Former | Automatically folds flat film around the product into a tube shape |
Fin Seal Unit | Creates the longitudinal center seal along the bottom of each pack |
End Seal & Cutter | Applies heat to both ends and cuts individual packs at the correct length |
Touch Screen Controller | Central HMI for speed, sealing temperature, bag length, and alarm settings |
Discharge Conveyor | Carries finished sealed packs away from the machine for collection or further processing |
Every feeding station and the flow wrapper share a single servo-driven PLC control backbone. The entire line accelerates and decelerates together — there is no independent timing to calibrate between the feeder array and the wrapper. Speed adjustments made at the HMI propagate across all stations simultaneously.
Each friction feeder station is paired with a camera-based vision system. The system detects:
Missing card — station failed to feed; bundle is flagged and rejected before sealing
Double-feed — two cards fed instead of one; automatic rejection triggered
Thickness anomaly — product outside set tolerance; alarm and auto-stop
For TCG and gaming card manufacturers, this is non-negotiable — one missing rare card in a retail booster pack is a customer service crisis.
A three-color tower light signals line status at a glance: green (running normally), amber (warning — operator attention needed), red (fault — line stopped). The control panel displays the specific fault code and station number so operators resolve issues in seconds.
The JX-360's bag former and precision center sealing unit maintain consistent film tension throughout the wrapping cycle. The result is tight, flat pillow packs with uniform seal widths — the finish required for retail display packaging.
The HMI stores up to 50 saved product configurations. Switching between product runs takes under 10 minutes using the recipe recall function — no manual mechanical adjustment required for pre-saved formats.
Plastic cards (PVC, PET): credit card, SIM card, loyalty card, game card
Paper cards: greeting cards, postcards, gift cards, scratch cards
Sticker sheets: promotional stickers, label sheets, holographic stickers
Instruction manuals and leaflets: folded paper inserts up to A4 size
Small toys and capsules (with appropriate station configuration)
Face masks and hygiene accessories
Material thickness range: 0.1mm – 5mm per individual item.
Parameter | Specification |
|---|---|
Line Capacity | 100–220 packs/min (20-head); 100–150 packs/min (10-head) |
Feeder Head Count | 10-head / 20-head (standard); custom available |
Product Thickness | 0.1mm – 5mm per item |
Film Compatibility | OPP, BOPP, PE, composite packaging film |
Sealing Method | Heat sealing (fin seal + end seal) |
Control System | Integrated PLC + HMI touch screen |
Drive System | Servo motor (synchronized across all stations) |
Inspection System | AI visual inspection — missing/double card detection |
Frame Material | 304 Stainless Steel (product contact parts) |
HMI Languages | English, Spanish, French, and others |
Recipe Memory | Up to 50 saved product configurations |
Changeover Time | Under 10 minutes via HMI recipe recall |
Certification | CE |
Electrical Standards | 220V / 380V, 50/60Hz (specify at order) |
Lead Time | 25–35 days (standard); 45–60 days (fully customized) |
JEWSHIN is a direct manufacturer — every line is configured to your facility before production begins:
Head count — 10, 20, or any custom number of feeder stations
Conveyor direction — left-to-right or right-to-left to fit your floor plan
Machine dimensions — conveyor length and working height adjustable
Film type configuration — pre-configured for your chosen packaging film
Branding — machine color and customer logo on HMI startup screen
Vision integration — standard or upgraded AI visual inspection per station
Downstream connection — discharge conveyor matched to your counting, labeling, or case-packing equipment
Level 1 — Digital Package (included)HD installation video library, multilingual operation manuals, and wiring diagrams delivered before shipment.
Level 2 — Remote Support (included)24/7 video call access to JEWSHIN's engineering team for installation, parameter setup, and troubleshooting. Most issues resolved within the same business day.
Level 3 — On-Site Service (available for large-scale lines)JEWSHIN engineers travel to your facility for physical installation, commissioning, and in-person staff training. Available worldwide.
Standard warranty: 12 months on all core components from the date of delivery
Wearing parts (heating elements, cutting blades, belts, sensors): permanent stock at the Dongguan factory
International spare parts shipping: express delivery to most destinations within 3–7 business days
Component brands: Schneider electrical, SMC pneumatics, Inovance/Omron servo and sensor systems
Shipping terms: FOB, CIF, and DDP (door-to-door) available to most global destinations. All machines packed in sea-worthy wooden crates.
Factory Acceptance Test (FAT): Every line undergoes a full FAT run with your specific product and film before shipment. HD video sent for your approval before crating.
Lead time: 25–35 days for standard 10/20-head configurations; 45–60 days for fully customized systems.
Payment: T/T (bank transfer). Contact us for payment schedule terms.
Can the line handle different product sizes across different feeder stations?
Yes. Each station is independently adjustable for width, thickness, and feed timing. Thickness range is 0.1mm to 5mm per item, and customized solutions are available for non-standard dimensions to ensure 100% compatibility.
What is the difference between the 10-head and 20-head configurations?Head count determines how many different product types are inserted into each pack. A 10-head line suits simpler bundles (e.g., 8 game cards + 1 rules card + 1 promo card). A 20-head line handles more complex inserts or higher counts. The 20-head smart card line runs at 100–220 packs/min; the 10-head pillow line at 100–150 packs/min.
How long does changeover take between product runs?Under 10 minutes for pre-saved recipes using the HMI recall function — no manual mechanical adjustment required for pre-saved formats.
What packaging film does the JX-360 use?OPP, BOPP, PE, and standard composite packaging films. Roll dimensions and core size are specified at order time.
Is the machine CE certified?Yes. All JEWSHIN lines carry CE certification and comply with EU and North American safety standards, including full safety guarding and emergency stop systems.
How does the system prevent mis-packed products from reaching retail?The AI visual inspection system at each station detects missing cards, double-feeds, and thickness anomalies in real time. Any failed bundle is automatically rejected before it enters the flow wrapper — ensuring every sealed pack that ships contains exactly the correct contents.
Can the machine interface be operated by non-technical staff?Yes. The HMI touch screen supports multiple languages (English, Spanish, French, and others) and includes a recipe memory function. Operators can recall saved configurations and start production without complex manual adjustments.
What is the minimum order quantity?MOQ is 1 complete line. Custom configurations are available from the same minimum.
Describe your product type, number of inserts per pack, target output speed, and available floor space. JEWSHIN engineers will design the right configuration and respond within 48 hours.
Email: wendy@jewshin.com
WhatsApp: +86-131-2813-6672
Contact Form: https://www.jewshin.com/contactus.html
Product Videos: https://www.jewshin.com/videos.html
Spec Sheet Downloads: https://www.jewshin.com/download.html
