High-Speed, Flexible Packaging with the SDW-K20TXK Servo Erector
The SDW-K20TXK Servo Forming Carton Erector represents the next generation of automated case forming. By integrating advanced servo motors, this machine processes the entire vertical forming workflow—Suction Box ➔ Unpacking ➔ Folding Front/Rear Flaps ➔ Folding Left/Right Flaps ➔ Bottom Sealing—with unprecedented speed, precision, and gentleness, making it highly suitable for cartons of different materials and qualities.
Key Features & Advantages
Intelligent Servo Control: Fully utilizes the data controllability of servo motion to process forming actions quickly and flexibly, minimizing carton damage and ensuring perfect alignment every time.
Smart Memory & Rapid Changeover: Before production, length and width data for all carton sizes are debugged and pre-stored in the system. To switch sizes, simply call up the specific specification on the touch screen and adjust the manual handles for the box and bin. This eliminates complex manual tuning, drastically reducing downtime and improving post-changeover stability.
High-Speed Performance: Achieves a forming speed of 5 to 15 cartons per minute depending on the carton size, seamlessly keeping pace with demanding production lines.
Continuous Magazine Replenishment: The storage mechanism holds approximately 50 unformed cartons (depending on thickness) and can be easily replenished while the machine is running.
Comprehensive Safety Systems: Engineered with exceptional self-protection functions, including overload protection, secure safety doors, and intelligent alarms that alert operators if tape or cartons run out.
Technical Specifications
Designed for high-performance production floors, the SDW-K20TXK offers robust and efficient parameters:
Specification | Details |
Model | SDW-K20TXK |
Forming Speed | 5-15 cartons/min (depending on carton size) |
Applicable Carton Size | L: 280-600mm | W: 160-400mm | H: 150-400mm |
Unpacking Method | Vertical Form |
Power Supply & Consumption | 220V, 50Hz | 1.9 KW |
Air Pressure & Consumption | 5-6 kg/cm² | 280 NL/min |
Compatible Tape Width | 48-72mm |
Machine Dimensions | L: 2082mm × W: 2020mm × H: 1607mm |
Table Height | 650mm |
Machine Weight | 500kg |
Premium Electrical Configuration
To ensure maximum uptime and operational reliability, the SDW-K20TXK is assembled with industry-leading international components:
PLC Control: Siemens
Man-Machine Interface (Touch Screen): Xinjie
Contactors: Schneider
Proximity Switches: Pepperl + Fuchs
Push Button Switches: Siemens "APT"
Cylinders: AirTAC (Yadeke)
Motors: Taibang
Partnering with Jewshin Intelligent Machinery
Located in Dongguan City, Guangdong Province, Jewshin Intelligent Machinery Co., Ltd. is committed to advancing automated packaging technologies. With an independent sister factory and an expert international trade department, we deliver both standalone machines and complete, turnkey packaging lines. We focus on providing customized, reliable solutions that lower energy consumption, reduce labor costs, and optimize your overall workflow.
Frequently Asked Questions (FAQ) - Servo Technology & Operations
Q1: What is the main difference between the pneumatic (SDW-K20TX) and servo (SDW-K20TXK) models?
A: The primary difference lies in the drive system. The SDW-K20TXK uses advanced servo motors instead of standard pneumatics for the forming action. This allows for higher speeds (up to 15 cartons/min vs. 10 cartons/min), more flexible and gentle handling of different carton materials, and a smart memory system for significantly faster size changeovers.
Q2: How does the smart memory system improve size changeovers?
A: Traditional machines require operators to manually calibrate multiple mechanical points when changing box sizes. With the SDW-K20TXK, all carton dimensions are pre-stored in the Siemens PLC. The operator simply selects the desired box on the touch screen, and the servo system automatically adjusts internal parameters. The operator then only needs to adjust the external handwheels for the magazine and outfeed, saving time and ensuring immediate machine stability.
Q3: Can this machine handle recycled or softer corrugated cardboard?
A: Yes. Because the servo motion provides data-controllable, flexible movements, it handles cartons much more gently than rigid pneumatic systems, making it highly adaptable and effective for various materials, including softer or recycled cardboard.
Q4: Is the machine difficult to maintain?
A: Not at all. Despite its advanced technology, the equipment is designed for low electricity and water consumption, with an intuitive layout that makes routine operation, adjustment, and maintenance simple and fast.
Q5: What safety features are included to protect my operators?
A: Safety is prioritized through the inclusion of overload protection systems and physical safety doors. If a door is opened during operation, the machine will immediately stop. It also features alarms to notify operators of missing tape or empty carton magazines.
Ready to Speed Up Your Carton Forming?
Experience the precision and rapid changeover capabilities of servo-driven automation. Contact our engineers today to discuss your carton dimensions and receive a tailored quotation!
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