 |
At Jewshin Intelligent Machinery, we understand that every powder product—from nutritional supplements and spices to pharmaceuticals and chemicals—requires a specific approach. We design, manufacture, and integrate Complete Powder Filling Lines that are customized to your exact production speed, floor space, and container types.
Our modular equipment design allows you to build a line that fits your current needs while offering the flexibility to upgrade as your business grows.
Depending on your project requirements, we can configure a bespoke production line using the following high-performance modules:
Bottle Unscrambling & Collection: Semi-automatic bottle unscramblers and rotary collecting tables for smooth container feeding and discharging.
Material Feeding Systems: Choose between screw auger feeders for fine powders or Z-type elevators for granules and mixed products.
Precision Filling Machines: Options include Single-Head Auger Fillers, Dual-Head Fillers for higher throughput, and advanced Rotary Powder Fillers paired with 14-head electronic weighers for ultimate accuracy.
Advanced Capping Solutions: Integrated cap elevators with options for 4-wheel capping, high-speed rotary capping, or precision single-head servo capping.
Sealing & Quality Control: Water-cooled aluminum foil induction sealers to ensure product freshness and tamper evidence.
Labeling & Coding: Flat and round bottle labeling machines paired with inkjet coders for full traceability and premium branding.
To demonstrate our capabilities, here are a few popular turnkey layouts we frequently deploy:
Layout: Single-Head Powder Filler ➔ 4-Wheel Capping Machine.
Ideal For: Small-batch producers and startups looking for a highly compact footprint (Total length: 3300mm) with reliable baseline automation.
Layout: Semi-Auto Unscrambler ➔ Screw Feeder ➔ Single-Head Filler ➔ Vibrating Cap Bowl ➔ Single-Head Servo Capper ➔ Round Bottle Labeler ➔ Collector.
Ideal For: Mid-sized operations requiring precision servo capping and consistent labeling for round bottles or jars.
Layout: Unscrambler ➔ Screw Feeder ➔ Dual-Head Powder Filler ➔ Cap Elevator ➔ High-Speed Capper ➔ Water-Cooled Aluminum Foil Sealer ➔ Labeler ➔ Collector.
Ideal For: Food and pharmaceutical industries requiring airtight aluminum sealing for product longevity and dual-head filling for high throughput.
Layout: Central Control Unit ➔ Unscrambler ➔ Z-Type Elevator ➔ 14-Head Electronic Weigher on Platform ➔ Rotary Powder Filler ➔ Cap Elevator ➔ Dual-Head 4-Wheel Capper ➔ Water-Cooled Foil Sealer ➔ Inkjet Coder ➔ Round Bottle Labeler.
Ideal For: Large-scale enterprises processing high-value powders or mixed granules. Features centralized PLC control, maximum weighing accuracy, and full tracking capabilities.
Located in Dongguan City, Jewshin Intelligent Machinery Co., Ltd. is your trusted partner for packaging automation. With our in-house engineering expertise and international trade department, we offer end-to-end services: from initial CAD layout design and machine manufacturing to global logistics, installation guidance, and lifetime technical support.
Q1: Can you design a line specifically for my factory's floor plan?
A: Absolutely. We provide custom CAD layout designs based on your exact factory dimensions. Whether you need a straight-line setup, an L-shape, or a U-shape configuration, our engineers will optimize the layout for maximum efficiency and ergonomics.
Q2: What types of powders can your filling lines handle?
A: Our auger fillers and multi-head weighers are highly versatile. They can handle free-flowing and non-free-flowing powders (e.g., protein powder, milk powder, spices, coffee, flour, and chemical powders) as well as small granules.
Q3: Do your machines support different bottle sizes and shapes?
A: Yes. Our unscramblers, fillers, cappers, and labelers feature adjustable guide rails and interchangeable format parts. We can integrate systems that apply both flat and round labels depending on whether you use square, round, or uniquely shaped containers.
Q4: Is the complete line controlled by a single system?
A: For advanced setups, we provide a Centralized Control Unit (Master PLC/HMI) that networks the individual machines. This allows operators to monitor speeds, adjust parameters, and manage alarms for the entire line from a single touchscreen.
Q5: What is the lead time and how do you handle installation?
A: Lead times vary based on line complexity, typically ranging from 30 to 60 days. We fully assemble and test the line in our factory before shipping. We provide detailed installation videos, wiring diagrams, and remote video support. For large turnkey projects, dispatching engineers for on-site commissioning is also available.
Stop dealing with mismatched equipment. Let Jewshin provide a seamless, fully integrated powder filling solution. Send us your product details and capacity goals today for a free engineering consultation!
